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        在造紙拖動系統的應用
        來源: | 作者:xldzkj | 發布時間: 2018-10-30 | 1236 次瀏覽 | 分享到:

          一、1、原系統情況

          某造紙廠同步造紙生產線三臺壓榨機,四臺大缸機,七臺同步調速原使用一臺調速電機通過皮帶拖動

          二、2、變頻同步系統的組成

          使用JL變頻器通過同步控制對原系統改造,一壓榨和一大缸用11KW電動機配置7.5KW的變頻,二、三壓榨和二、三、四缸7.5KW的電機配置7.5KW的變頻。卷紙機11KW電機配置15KW的變頻加制動單元和剎車電阻。

          同步器采用上海產KMD08B型8路輸出電機同步控制器,另配置電位器(0——10V)作微調使用。

          三、3、調試過程

          (1)單機調試

          將同步器8路輸出比例系數設定為1.00,變頻器的扳置為轉速顯示,電位器到0位,調節轉速表,使用轉速表顯示與變頻器轉速顯示一致。

          (2)聯機投料調試

          a、控制器的第一單元輸出用來控制主電機即一壓榨機,故第一單元輸出比例系數應保持在1.00,其余路數比例系數盡量接近1.00,同時使用電位器置于中間位置狀態,比如比例系數偏差較大,可適當調整皮帶輪。

          b、將每一路輸出的輸入源由出廠設定9改為按第一至第八路順序是:9、1、2、3、4、5、6、7,此修改若效果不明顯可全部恢復到原出廠設定9。

          c、生產100克紙,主機轉速約為40赫茲,生產200克紙,主機轉速約為35赫茲,因低頻時有振蕩不夠穩定,設定35赫茲時相對穩定、經濟。

          d、調同步時出現不同步造成斷紙現象,可適當調整單臺變頻器加減速時間,以延長同步同步跟蹤時間,避免因調速時出現的振蕩現象,原系統應安裝減速器方向不一致,將減速器轉速方向更改統一。

          e、將同步控制器緩啟動升至10所需時間和緩降速10——0V所需時間出廠設定10秒,修改為5秒。

          f、按照變頻器距離與電機的遠近,調整變頻器最大輸出電壓CD001,以5V為一個調整單位。

          四、4、調試確定參數

          調整確定參數為:

          Fn001=380——395  Fn003=40  Fn012=10  Fn013=10  Fn032=1(或0)  Fn033=1

          Fn034=1  Fn035=4(15KW)  Fn037=0  Fn043=4.0  Fn051=04

          五、5、卷紙機調試

          按操作要求制動時間定在2.5秒,使用操作熟練后,送紙機放閘及時,制動時間定為6秒為宜,另避免操作電位器置于0時,變頻器仍有輸出,易出現事故,將停車頻率提高到1.0,停車時必須使用停止按扭以確定變頻器停止輸出。

          確定參數:Fn012=15  Fn013=6  Fn042=1.0  Fn121=180  Fn123=180 Fn140=15  Fn142=0.1
        在造紙拖動系統的應用.doc

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